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Propylene Oxide from Propylene & Hydrogen Peroxide - Cost Analysis - Propylene Oxide E61A

Intratec

Business & Economics / Industries / Manufacturing

This report presents a cost analysis of Propylene Oxide (PO) production from polymer grade (PG) propylene and hydrogen peroxide. The process under analysis is similar to the hydrogen peroxide to Propylene Oxide (HPPO) process jointly developed by Evonik and Uhde.

This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses:

* Capital Investment, broken down by:
- Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency
- Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency
- Working capital and costs incurred during industrial plant commissioning and start-up
* Production cost, broken down by:
- Manufacturing variable costs (raw materials, utilities)
- Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance)
- Depreciation and corporate overhead costs
* Raw materials consumption, products generation and labor requirements
* Process block flow diagram and description of industrial site installations (production unit and infrastructure)

This report was developed based essentially on the following reference(s): US 20030092920, issued to Evonik Degussa GmbH in 2003

Keywords: Evonik, Degussa, Uhde, Oxidation, Epoxidation, HPPO

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